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Several years ago,
my brother Tim spotted a Sunfish hull in the trash and loaded it on his pickup truck. He lives next to a lake,
so he stuck a 2" PVC pipe in the mast socket, fastened a flag to the top and anchored it in the middle of
the lake. His creation attracted a lot of attention for a couple of years, but weather and kids proved too
much for the Sunfish. It became water-logged and was gradually sinking to the bottom. The boat was pulled up
on shore where it spent another year until I asked about it. Tim said, "You can have it! I'll even
deliver it!"
After examining the sad-looking relic of a boat, I wondered if it shouldn't be returned to the trash where
it was found. The hull seemed solid enough, so I decided to attempt a restoration. I knew I would never
get my investment back out of this project even if I didn't calculate labor!
The deck responded to a good scrubbing and needed little attention. The cockpit was also in surprisingly good
condition with only stains from dirty water.
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The bottom had been painted numerous times and was scratched and flaking. After two cans of paint
remover and three days of scraping and sanding, the original gel-coat finally became visible.
There was no end of sanding, filling and more sanding to get the surface ready for paint. I applied
$80 worth of gel-coat with a paint sprayer, painting the Sailfish and Sunfish hulls at the same time.
The aluminum trim around the edges was damaged and partly missing, so I removed what aluminum edging
was still on the boat. The hull and deck had begun to separate, so I first dried the interior, spread
silicone around the edges and pop riveted the upper deck to the hull.
For the edges, I bought white garden hose that had a single blue stripe on it.
This was applied using simple tools and silicone.
I first clamped the hose to the edge with the stripe facing down
With a felt-tip pen, I scribed a line on the hose, using the hull as a guide. With a sharp knife,
I cut a slit in the hose the entire length.
After pressing a generous amount of silicone into the hose, I pressed it onto the edge of the hull.
It fit tightly and no clamps were needed except on the stern and bow ends. I cut small wedges into
the hose so it would bend around the rear corners.
I robbed the aluminum nose piece from a junk Mutineer to join the hose at the bow.
The finished Sunfish looked quite different from when it was lying in the trash!
I found a rudder, dagger board and sail, all from different sources.
Here are photos of the Sunfish sporting the mast and sails from my
Seawitch.
I was still looking for a mast and spars when someone offered me $300 for the boat without them.
I condescended, but didn't make a profit on that boat!.
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